Packaging
Protect your products with our custom-cut EPS packaging, designed to meet your unique needs.
- Superior Protection
- Lightweight & Cost-Efficient
- Customizable Fit
- Moisture & Insulation Resistance
Secure and Custom Packaging Solutions Tailored for Your Products
Tailored Protection for Any Product
Unlike standard packaging materials that may leave gaps or require additional fillers, custom-cut EPS foam is precision-engineered to cradle products securely, preventing movement and potential damage during transit.
- Precision-Cut for Maximum Security
- Eliminates the Need for Excess Packaging
- Ideal for Odd-Shaped or Heavy Products
- Enhances Brand Presentation
A Perfect Solution For All Industries
All Star Foam Inc. specializes in custom-cut EPS foam packaging, offering lightweight, durable, and impact-resistant solutions for various industries. Their precision-cut foam ensures secure protection for fragile, temperature-sensitive, and uniquely shaped products.
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Medical & Laboratory
Protects medical devices, PCR test kits, and pharmaceuticals with insulation and moisture resistance.
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Construction
Lightweight, flexible, and shock-absorbing polyethylene foam designed for superior cushioning, surface protection, and insulation.
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Electronics & Technology
Shields circuit boards, servers, and gadgets from impact, moisture, and static.
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E-Commerce & Retail
Prevents breakage in fragile goods like glassware, appliances, and luxury items.
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Automotive
Protects auto parts, dashboards, and headlights from shocks and vibrations.
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Aerospace & Defense
Ensures safe transport of precision aviation and military components.
Our EPS Packaging Products
Foam Rolls
Lightweight, waterproof, and shock-absorbing polyethylene foam—ideal for low-volume users.
PE Rolls
Soft, non-abrasive 1/8” polyethylene foam, available in custom sizes.
Polystyrene Sheets
Rigid, high-density foam for water-resistant, impact protection in shipping and packaging.
PE (Polyethylene) Rolls
1/8” thick foam for protecting steel tubing, glass, and other scratch-sensitive items.
PE (Anti-Static) Foam
Static-free polyethylene foam, ideal for electronics and static-sensitive equipment.
EPS (Expanded Polystyrene) Sheets
Rigid, lightweight sheets for economical blocking, bracing, and added shipment protection.
EPS (Expanded Polystyrene) Pads
Thicker Cost-effective, water-resistant foam for packaging and bracing.
Insulated Foam Container
Durable, leak-resistant container to preserve freshness in food and medical shipments.
Not seeing your product? Get custom EPS now.
"All Star Foam exceeded our expectations with their custom-cut EPS foam solutions, ensuring our kits remain secure during transit. Their local presence has been a game-changer, significantly reducing production times compared to the long delays we experienced with overseas vendors."
Frequently asked questions
Custom-cut EPS foam is ideal for fragile, heavy, and uniquely shaped items, including electronics, medical devices, industrial components, perishable goods, glassware, and more. Its shock-absorbing and insulating properties make it a versatile packaging solution.
Yes! EPS foam can be precisely cut to fit any shape, size, or contour using advanced cutting technology, including CNC and hot wire cutting, ensuring a snug and secure fit for maximum protection.
Expanded Polystyrene (EPS) is 100% recyclable, and many recycling programs accept EPS foam for repurposing. Additionally, its lightweight nature reduces shipping emissions, making it an eco-conscious choice compared to heavier alternatives.
We create customized Standard Operating Procedures (SOPs) tailored to your laboratory’s workflows, ensuring efficiency and compliance. This includes processes for billing, documentation, claim submission, and denial management.
Yes, EPS foam is an excellent insulator and helps regulate temperature-sensitive products, such as food, pharmaceuticals, and electronics. It is also moisture-resistant, preventing damage from humidity or water exposure.
EPS foam is highly cost-effective due to its lightweight composition (which lowers shipping costs) and its durability (reducing product damage and returns). Its ability to be custom-cut eliminates the need for excess padding materials, saving on additional packaging expenses.
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Our team is here to help, please contact us with any questions, or to get a quote today.