Rethinking Foam. Reclaiming Our Future.

Most foam waste ends up in landfills, polluting our soil and waterways. But at All Star Foam, we believe that being in the building materials industry comes with an environmental responsibility.

Sustainability Metrics

245

Metric Tons Recycled EPS Annually

1200

Metric Tons CO₂ Avoided Annually

3600

Pounds Foam Waste Diverted from Landfills Annually

We know that when most people hear the word “foam,” “sustainable” isn’t the first word that comes to mind. But we’re here to challenge that perception.

100% Foam Recycling, Right Here On-Site

Nothing goes to waste in our facility. Every foam offcut, scrap, or excess material is collected, shredded, and repurposed.
We don’t just reduce landfill impact — we convert recycled foam into a valuable commodity.

Once a year, our recycled EPS is packed into a shipping container and sold to overseas partners — including manufacturing companies in China. It’s a win-win: less environmental waste, more resource efficiency.

Built Green From the Inside Out

Eco-Conscious Operations

Our operations are built around reducing impact and maximizing resource recovery. Being a manufacturer of foam and stucco products means we’re in an industry often seen as wasteful — and we’re here to prove that it doesn’t have to be.

A Major Win-Win

By investing in foam recycling equipment and streamlining our material recovery process, we’ve made it possible to:

Reduce waste from EPS foam production

We reclaim and repurpose every bit of excess foam — from trimmings to offcuts — turning potential waste into usable material that powers new products and reduces landfill dependency.

Lowers our carbon footprint

By compacting and recycling foam on-site, we minimize the need for long-haul waste transport and lower emissions tied to traditional disposal methods.

Keeps thousands of pounds of foam out of landfills

Each year, our recycling program diverts over 36,000 lbs of EPS from landfills — enough to fill multiple shipping containers with reusable, eco-friendly material.

Frequently asked questions

What products does All Star Foam offer?

We specialize in custom-cut EPS foam products, stucco basecoats and finishes, architectural foam details, insulation materials, packaging, and a full line of contractor tools and supplies — all built for durability, performance, and ease of installation.

Do you recycle your foam waste?

Yes! All Star Foam operates a full-service recycling program. We shred and compact all unused EPS foam and ship it overseas to be repurposed — keeping over 500,000 lbs of foam out of landfills to date.

Is EPS foam environmentally friendly?

While foam often gets a bad reputation, our EPS is 100% recyclable. Our closed-loop process ensures that every scrap is reused or sold to manufacturers who turn it into new products — making our approach one of the most sustainable in the industry.

Can you custom-cut foam for architectural or signage projects?

Absolutely. Our in-house design team uses CNC and CAD technology to cut foam into columns, cornices, lettering, logos, arches, and other custom shapes — made to order for any project.

Do you sell to the public or just to contractors?

We primarily serve builders, contractors, and distributors — but we’re happy to speak with homeowners, artists, and small businesses working on custom foam or stucco projects.

Partner with All Star Foam

Get Custom Pricing For Your Next Project

Our team is here to help, please contact us with any questions, or to get a quote today.

Sustainability